2015, Number 4
<< Back Next >>
Biotecnol Apl 2015; 32 (4)
Quality risk assessment due to the introduction of a new fermentation process in a certified multiproduct facility
García-Suárez J, Quintana-Esquivel M, Zumalacárregui LM, Rodríguez-Moltó MP, Suárez-Pérez Y, Cruz-Gutierrez O
Language: English
References: 24
Page: 4401-4406
PDF size: 311.48 Kb.
ABSTRACT
The development of Genetic Engineering has made it possible to obtain a large number of novel molecules expressed through the recombinant DNA technology in
Escherichia coli. After selecting the producing strain, preparing the cell banks and designing the production process to obtain the active ingredient, while meeting the quality standards according to the pharmaceutical form that will be used, clinical studies are required to demonstrate the proof of concept and safety. Clinical assessments are then required in human beings, and Good Manufacturing Practices (GMP) must therefore be met to ensure product quality and safety for the patient. This paper shows the application of the quality risk assessment on introducing a new fermentation process to obtain a novel product in a certified multiple product plant. Risk assessment was therefore applied, using quality tools and basic observation techniques. The potential faults involved in the introduction of this new technology were identified and assessed. In this case we identified intermediate risks for the quality of the process, which will be mitigated during technology transfer, and low risks for the facility. Therefore, this production may be carried out within this production facility, which will save resources and time.
REFERENCES
International Council for Harmonization. ICH Harmonised Tripartite Guideline Quality.Q10. Pharmaceutical Quality System. 2008.
International Council for Harmonization. ICH Harmonised Tripartite Guideline Quality Q8. Pharmaceutical Development. 2005.
International Council for Harmonization. ICH Harmonised Tripartite Guideline Quality Risk Management Q9. Federal Register. 2006; 71(106):32105-6.
Eudralex. EU Guidelines for Good Manufacturing Practice for Medicinal Products for Human and Veterinary Use. Chapter 1 “Pharmaceutical Quality System”, 2012.
Milá L, Valdés R, Tamayo A, Padilla S, Ferro W. Application of a risk analysis method to different technologies for producing a monoclonal antibody employed in Hepatitis B vaccine manufacturing. Biologicals. 2012;40(2):118-28.
García J, Santana Z, Zumalacárregui L, Quintana M, Milá L, Ramos M, et al. Aplicación del análisis de riesgo a la producción de proteínas recombinantes expresadas en Escherichia coli. Vaccimonitor. 2012;21(2):35-42.
Ojeda Y, Heynngnezz L, García J, Valdés Y, González CA, Rodríguez N, et al. Aplicación del análisis de riesgo en la preparación de las soluciones que se utilizan en la producción de Quimi-Hib®, vacuna conjugada contra Haemophilus influenzae tipo b. VacciMonitor. 2013;22(2):19-23.
Jiménez I. La gestión de riesgos para la calidad en la industria farmacéutica. Normalización. 2013;2:34-42.
Milá L. Análisis de riesgos del diseño del proceso de producción y sistema documental del planticuerpo PHB-01 para la producción de la vacuna Heberbiovac HB. Tesis de Doctorado. La Habana, Cuba: Facultad de Farmacia y Alimentos. Universidad de La Habana; 2013.
CECMED. Administración de Riesgo a la Calidad. 2012 [cited 2015 Dec 3]. Available from: http://www.cecmed.cu/
ISO 31000. Gestión de riesgos. Principios y directrices. 2009.
Food and Drug Administration. U.S. Department of Health and Human Services. Risk-Based Method for Priotizing CGMP Inspections for Pharmaceutical Manufacturing Sites –A Pilot Risk Ranking Model. 2004.
Toledo A. Gestión de Riesgo. Curso impartido en el Centro de Ingeniería Genética y Biotecnología, La Habana, Cuba. 2014.
Albernas-Carvajal Y, Corsano G, González-Cortés M, González-Suárez E, Verelst H. Procedimiento para la síntesis y diseño óptimo de plantas discontinuas (Parte I). Tecnol Quím. 2012;32(3):257-64.
Doherty P. Preventing cross contamination of potent compounds. Considerations in a multi-product facility. Monographic supplement series: CROs/CMOs - chimica oggi/Chemistry Today. 2012;30(4):22-5.
López Y, García I, Alegret OE, Cruz O, Sánchez JC, González D, et al. Aspectos a considerar para la introducción de un nuevo proceso de fabricación en una planta multiproducto certificada. Vaccimonitor. 2013;22(1):22-8.
Whitcher MF, Odum J. Biopharmaceutical manufacturing in the twenty-first century-the next generation manufacturing facility. Pharm Eng. 2012;32(2):1-8.
Marsán J, Cuesta A. Organización del Trabajo. Ingeniería de Métodos. Tomo I. La Habana: Editorial Félix Varela; 2008
EMA. Quality Risk Management. EMA/ INS/GMP/79766/2011. 2011.
García I. Diseño e implementación del Sistema de Análisis de Riesgo en el CIGB. Tesis de Maestría. La Habana, Cuba: Centro de Ingeniería Genética y Biotecnología; 2011.
International Council for Harmonization. ICH Harmonised Tripartite Guideline Quality Q5D. Derivation and characterization of cell substrates. Used for Production of Biotechnological/Biological Products. 1997.
CITMA. Lista Oficial de los Agentes Biológicos que afectan al hombre, los animales y las plantas. Resolución No. 38. 2006.
CECMED. Regulación No.16-2012. Directrices sobre Buenas Prácticas para la Fabricación de Productos Farmacéuticos. Anexo 06 Buenas Prácticas ingenieras para la producción de aguas de uso farmacéutico y vapor limpio. 2012 [cited 2015 Dec 3]. Available from: http://www.cecmed.cu/
Parenteral Drug Association. Points to Consider for Biotechnology Cleaning Validation. Technical Report No. 49; 2010.